Pre Cleaners and De-Stoners

Pre-cleaner is used to remove extra-large impurities such as large stone, large soil clods, hemp rope and straw from raw paddy. This is done to optimize the storage life of the grain and to improve the quality of the product that has to be cleaned.

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Paddy

Paddy pre-cleaner - PCS

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Bühler paddy dryer and rice storage plant in South Asia

Paddy pre-cleaner - PCS

Paddy pre Cleaner Single deck is intended for thorough cleaning of coarse grains at the intake stage. The machine is designed to remove all big impurities, straws, fine sand, immature paddy etc.

SUITABLE FOR:

  • Paddy
  • Maize
  • Wheat
  • Dhal
  • SALIENT FEATURES:

  • Uniform feeding of grains through feed roller
  • Metal construction of machine & sieve boat
  • Sieves are self-cleaned by rubber balls
  • Fitted with in-built blower for aspiration
  • Galvanized iron steels for longer life
  • SPECIFICATIONS:

    Model No. PCS 900 PCS 1200 PCS 1500
    Capacity on paddy, TPH 6-8 10-12 13-15
    Power HP Machine 1.5 2 3
    Blower 5 7.5 10
    Screen size LxB mm – Qty. 1000 x 885 - 5 1000 x 1185 - 5 1000 x 1485 - 5
    Overall dimension LxBxH mm 3100 x 1860 x 3070 3100 x 2160 x 3070 3100 x 2460 x 3070
    Weight in Kgs. (approx.) 1000 1200 1450
    Foundation dimension in mm L x W (Dia - 18, 4 holes) 2585 x 1116 2585 x 1416 2585 x 1716
    x

    Paddy pre-cleaner - PCD

    2

    Service technician putting sieves into a processing machine

    Paddy pre-cleaner - PCD

    Paddy pre cleaner double deck is used for cleaning large capacity of paddy with utmost efficiency.

    SUITABLE FOR:

  • Paddy
  • Maize
  • Wheat
  • Dhal
  • SALIENT FEATURES:

  • Double deck – large capacity
  • Galvanized iron steel for longer life
  • Sieves are self-cleaned by rubber balls
  • Fitted with inbuilt blower for aspiration
  • Metal construction of machine & sieve boat
  • Separation of large impurities by pre cleaning drum
  • SPECIFICATIONS:

    Model No. PCD 1500
    Capacity on paddy, TPH 20-25
    Power HP 3 x 1440, 10 x 1440
    Screen size LxB mm – Qty. 1000 x 1500
    Overall dimension LxBxH mm 3050 x 2460 x 3300
    Weight in Kgs. (approx.) 1950
    Foundation dimension in mm L x W (Dia - 18, 4 holes) 2190 x 1796
    Pre cleaning drum size, mm Dia 550 x 1550 long
    x

    Vibro paddy cleaner – VPC

    3

    Machines for hulling paddy in a rice mill

    Vibro paddy cleaner – VPC

    Vibro paddy cleaners are specially designed to separate oversized and undersized foreign bodies from food grains. VPC is employed for the efficient removal of stones, glass and other high-density matter from the grain stream. The throughput capacities vary according to product and degree of contamination.

    SUITABLE FOR:

  • Paddy
  • Soya
  • Wheat
  • Dhal
  • Maize
  • SALIENT FEATURES:

  • Large capacity
  • Large capacity
  • Robust construction
  • High cleaning efficiency
  • Totally dust free performance
  • Precise vibro motor alignment
  • No moving parts – low maintenance
  • SPECIFICATIONS:

    Model No. VPC 80 VPC 100 VPC 125 VPC 150
    Capacity on paddy, TPH 3-4 5-8 8-12 12-16
    Power HP – Qty. Machine 0.50 - 2 0.50 - 2 0.50 - 2 0.75 - 2
    Blower 5 - 1 7.5 - 1 10 - 1 10 - 1
    Aspiration, CMM Paddy 75 90 105 150
    Rice 105 120 150 180
    Screen area in Sq. M. 3 4 5 6
    Overall dimension LxBxH mm 2400 x 1400 x 1600 2700 x 1600 x 1600 2700 x 1850 x 1600 2700 x 2100 x 1600
    Weight in Kgs. (approx.) 650 750 900 1100
    Foundation dimension in mm L x W(Dia - 18) 1345 x 1364 1645 x 1290 1645 x 1490 1645 x 1790
    x

    Cleaner cum de-stoner (CCD)

    4

    Machines for hulling paddy in a rice mill

    Cleaner cum de-stoner (CCD)

    Cleaner cum destoner is a combination of pre-cleaning and de-stoning. Large impurities, straw and fine dust are removed by the pre-cleaning drum. Stones are separated by the de-stoning screen at the bottom chamber. Entire process works under the concept of density difference.

    SUITABLE FOR:

  • Paddy
  • Maize
  • Wheat
  • Dhal
  • SALIENT FEATURES:

  • Uniform feeding of grains through feed roller
  • Metal construction of machine & sieve boat
  • Sieves are self-cleaned by rubber balls
  • Fitted with in-built blower for aspiration
  • Galvanized iron steels for longer life
  • SPECIFICATIONS:

    Model No. CCD 65 CCD 85 CCD 100 CCD 125
    Capacity on paddy, TPH 2.5-3 3.5-4 5.5-6 7-8
    Power HP Machine 1.5 2 2 2
    Blower 3 5 7.5 10
    Gear box - - - 1.5
    Overall dimension LxBxH mm 1350 x 1400 x 3000 1600 x 1500 x 3000 1600 x 1650 x 3000 1600 x 1900 x 3200
    Weight in Kgs. (approx.) 700 800 975 1265
    Foundation dimension in mm L x W (Dia - 18, 4 holes) 1145 x 875 1345 x 875 1475 x 875 1730 x 875
    x

    Vibro de-stoner – VDP

    5

    Machines for hulling paddy in a rice mill

    Vibro de-stoner – VDP

    Vibro de-stoner separates stones, and other impurities form grains on the basis of density difference by adjusting the aspiration system. The machine works in the principle of vibration, the complex mechanical drives are totally eliminated, which results in almost NIL maintenance and Very low noise level of the machine. All the doors are totally sealed and dust is sucked out by blower, thus the De-stoning area is free from dust.

    SUITABLE FOR:

  • Paddy
  • Wheat
  • Maize
  • Dhal
  • SALIENT FEATURES:

  • Totally dust free
  • Robust construction
  • Automatic discharge of stones
  • No moving parts – low maintenance
  • Vibrator frequency can be easily adjusted
  • Rubber balls to prevent clogging of screens
  • SPECIFICATIONS:

    Model No. VDP 120 x 3 VDP 120 x 5 VDP 120 x 8 VDP 180 x 12
    Capacity on paddy/rice, TPH 3 5 8 12
    Vibro power HP – Qty. Nos 3 5 8 12
    Blower HP Paddy 7.5 10 12.5 20
    Rice 12.5 15 20 25
    Aspiration, CMM Paddy 7.5 10 12.5 20
    Rice 105 120 150 180
    Overall dimension LxBxH mm 1600 x 1600 x 1900 1600 x 1600 x 1900 1600 x 1600 x 1900 1600 x 2300 x 2500
    Weight in Kgs. (approx.) 650 650 650 950
    Foundation dimension in mm L x W (Dia - 18) 1250 x 955, 3 holes 1250 x 955, 3 holes 1250 x 955, 3 holes 1525 x 900, 4 holes
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    De-stoner – PDS

    6

    Machines for hulling paddy in a rice mill

    De-stoner – PDS

    Perfect’s PDS series is used to separate impurities and stones from the grains by gravity difference. Since all the openings are sealed properly, there will be no dust around the machine when it is in use.

    SUITABLE FOR:

  • Paddy
  • Wheat
  • Rice
  • Dhal
  • SALIENT FEATURES:

  • Low power requirement
  • Simple mechanism to save power
  • Inbuilt blower for aspiration system
  • Adjustable de-stoning chamber inclination
  • Special dimpled screen for accurate de-stoning
  • Rugged construction – trouble free performance
  • SPECIFICATIONS:

    Model No. CCD 65 CCD 85 CCD 100 CCD 125
    Capacity on paddy, TPH 2.5-3 3.5-4 5.5-6 7-8
    Power HP Machine
    1.5 2 2 2
    POWER HP
    Blower
    Gear box
    3 5 7.5 10
    - - - 1.5
    Overall dimension LxBxH mm 1350 x 1400 x 3000 1600 x 1500 x 3000 1600 x 1650 x 3000 1600 x 1900 x 3200
    Weight in Kgs. (approx.) 700 800 975 1265
    Foundation dimension in mm L x W (Dia - 18, 4 holes) 1145 x 875 1345 x 875 1475 x 875 1730 x 875
    x

    Rice